CCKW brakes sticking
Posted: Wed Nov 15, 2006 4:00 pm
The best cure is to pull the wheels and start replacing the wheel cylinders with new ones. The cause is usually corroded 50 year old wheel cylinders with stuck pistons and swollen cups. Many try to get out of it cheap by listening to bad advice by inexperienced owners to just go out and buy new return springs. Why waste your time, do it right in the interest of safety, it is cheaper in the long run.
My CCKW will be in its 24th trouble free year with Wheel and Master Cylinders that were installed NOS along with DOT 5 Silicone Brake Fluid. The Brake system has been flushed every 3-4 years using my power bleeder, yielding brown sludge in the fluid being flushed. The PM Scheduled in 2007 includes replacing or rebuilding all Wheel Cylinders along with the Master Cylinder in order to ensure another quarter century of safe operation.
Years ago, the National Guard OMS shops had a Maintenance Proigram in which the M-35 Series 2 1/2 Ton 6x6 would be brought into the shops and one wheel would be serviced each year, with the wheel cylinder inspected or replaced. That is an easy system to follow.
While you are at servicing the individual wheels, it is not a bad idea to wire brush the Backing Plates clean and paint them.
I choose to repaint thebacking plates with Electric Motor Paint which acts as a primer and dries with a hard shiny surface. It is the color of Red Oxide Primerand is easy to keep clean. In the 40s-50s some Army depots used the same paint on rebuilt backing plates and hub interiors.
Another practice is to use Lubriplate 630AA Grease in the areas of banjo Anchor Plates and the areas where the Brake Shoes contact or slide on the Backing Plates such as Anchor Pins, and pivot points. A little bit is sufficient, it should not be "buttered" on. This is actally done at the factory on new vehicles. If the brake system is carefully maintained using PM, one will not have the problems of others that just drive their truck and complain about and repair it only after it breaks down.
One person has a suggested cure for sticking brake shoes on his Banjo Axles by just taking a pry bar and opening up the slots on the Brake Shoe anchor Brackets to unstick the shoes from the rusty corroded brackets. This practice will result in sloppy fitting brake shoes that will wear out faster. If you stick with the procedures according to the TM, you will experience trouble free operation.
My CCKW will be in its 24th trouble free year with Wheel and Master Cylinders that were installed NOS along with DOT 5 Silicone Brake Fluid. The Brake system has been flushed every 3-4 years using my power bleeder, yielding brown sludge in the fluid being flushed. The PM Scheduled in 2007 includes replacing or rebuilding all Wheel Cylinders along with the Master Cylinder in order to ensure another quarter century of safe operation.
Years ago, the National Guard OMS shops had a Maintenance Proigram in which the M-35 Series 2 1/2 Ton 6x6 would be brought into the shops and one wheel would be serviced each year, with the wheel cylinder inspected or replaced. That is an easy system to follow.
While you are at servicing the individual wheels, it is not a bad idea to wire brush the Backing Plates clean and paint them.
I choose to repaint thebacking plates with Electric Motor Paint which acts as a primer and dries with a hard shiny surface. It is the color of Red Oxide Primerand is easy to keep clean. In the 40s-50s some Army depots used the same paint on rebuilt backing plates and hub interiors.
Another practice is to use Lubriplate 630AA Grease in the areas of banjo Anchor Plates and the areas where the Brake Shoes contact or slide on the Backing Plates such as Anchor Pins, and pivot points. A little bit is sufficient, it should not be "buttered" on. This is actally done at the factory on new vehicles. If the brake system is carefully maintained using PM, one will not have the problems of others that just drive their truck and complain about and repair it only after it breaks down.
One person has a suggested cure for sticking brake shoes on his Banjo Axles by just taking a pry bar and opening up the slots on the Brake Shoe anchor Brackets to unstick the shoes from the rusty corroded brackets. This practice will result in sloppy fitting brake shoes that will wear out faster. If you stick with the procedures according to the TM, you will experience trouble free operation.